YG Machinery

The tire recycling production line developed by YG is a fully automated dry-process physical treatment system specifically designed for large-scale resource utilization of waste tires. As a benchmark piece of equipment in the field of solid waste treatment, this production line abandons the traditional high-energy-consumption and high-pollution water washing process, adopting a purely physical process of “mechanical crushing + physical separation + fine grinding.” The entire line consists of a feeding system, crushing system, magnetic separation system, grinding and screening system, and intelligent dust removal system. It can efficiently convert waste car tires, engineering tires, motorcycle tires, and other raw materials into high-purity rubber powder (30-200 mesh), clean steel wire, and fibers, achieving 100% resource utilization of waste materials. Want to learn more? Contact us now!

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Tire Recycling Production Line Parameter

Model	YG-3	YG-6	YG-10	YG-16	YGL-16	YG-30
Capacity	1-3t/d	4-6t/d	8-10t/d	12-16t/d	8t/d (only for rubber powder)	30-35t/d
Working Process	Batch	Batch	Batch	Batch	Semi-continuous	Fully continuous
Reactor Size	φ1400*4900mm	φ2200*6000mm	φ2600*6600mm	φ2800*7100mm	φ2800*7100mm	φ1800*18500mm
Land (L*W*H)	18m*4.2m*6m	30m*12m*8m	30m*13m*8m	33m*13m*8m	33m*13m*8m	70m*20m*10m
Power	16.65kw	37.85kw	44.3kw	55.6kw	55.6kw	256kw
Burner	2*200,000 kcal	2*300,000 kcal	2*300,000 kcal	2*400,000 kcal	2*400,000 kcal	2.5 million kcal per set
Total Weight of Shipped Materials	About 18t	About 24.5t	About 28t	About 34.5t	About 34.5t	About 150t
Noise (dB)	≤60	≤60	≤60	≤60	≤60	≤60

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Core Machines of the Tire Recycling Production Line

The tire recycling production line is a complete set of equipment for the resource utilization of waste tires. Its composition covers the entire process from “pretreatment – crushing – separation – grinding – finished product,” and the core machines include the following categories:

I: Pretreatment Equipment: Disassembly and Preliminary Separation

• Tyre Cutting Machine: Used to cut off the bead (containing large steel wires) of waste tires, separating the tire body from the steel wires and preparing it for subsequent crushing. For example, hydraulic or mechanical force is used to completely pull out the steel wire rings on both sides of the tire, preventing steel wires from entering the crushing process and damaging the equipment.
• Tyre Wire Drawing Machine: For the fine steel wires inside the tire (such as carcass steel wires), a rotating hook is used to pull the steel wires out of the rubber, achieving preliminary separation of steel wires and rubber. This equipment protects subsequent crushing tools and extends their service life.

II: Crushing Equipment: Crushing Tires to a Treatable Particle Size

• Tyre Crusher: As the core crushing equipment, it crushes the tire body after cutting or wire drawing into 50-300mm rubber blocks. Its working principle is to shear and tear the tires with rotating blades (such as serrated or hammer-type blades). The crushed rubber blocks need to be returned to the crushing chamber for further processing through a screening system (such as a round steel screen) to ensure that the particle size meets the requirements of subsequent processes.
• Wire Separation Machine: Also known as a “rubber secondary crusher,” it further crushes the rubber blocks (within 100mm × 100mm) output from the crusher into 10-15mm rubber particles, and simultaneously removes the steel wires through magnetic separation or mechanical separation. This equipment integrates “crushing + separation,” improving efficiency.

III: Separation Equipment: Purifying Rubber and Removing Impurities

• Magnetic Separator: Used to separate steel wires, iron wires, and other metal impurities from rubber particles. It uses a strong magnetic field to adsorb metal particles, ensuring the purity of the rubber particles (e.g., steel wire content ≤ 0.03%). Magnetic separators are typically divided into “primary magnetic separation” (coarse separation) and “secondary magnetic separation” (fine separation), covering the removal of impurities of different particle sizes.
• Fiber Separator: For fiber impurities in rubber particles (such as tire cord fibers), separation of rubber and fibers is achieved through airflow separation (creating air vortices) or mechanical screening (such as vibrating screens). For example, an airflow separator can separate 40-120 mesh rubber fine powder from fibers, ensuring the purity of the rubber powder.

IV: Grinding Equipment: Preparing Fine Rubber Powder

• Rubber Grinder: Grinds the separated rubber particles (such as 5-10 mesh) into fine rubber powder of 40-120 mesh. Commonly used grinding equipment includes double-disc grinders and roller grinders, which refine the rubber particles through friction or compression. The ground rubber powder can be used as a raw material for recycled rubber, applied in rubber products, road asphalt, and other fields.

V: Auxiliary Equipment: Ensuring a Smooth Process

• Conveyor System: Including belt conveyors, screw conveyors, etc., used to connect various processes, enabling automatic transfer of tires, rubber blocks, and rubber particles, reducing manual intervention.
• Dust Removal System: Uses equipment such as bag filters and cyclone separators to remove dust generated during crushing and grinding, ensuring that the production environment meets environmental protection requirements (e.g., dust concentration ≤10mg/m³).
• PLC Control System: Uses intelligent control to achieve linkage of various equipment (such as automatic connection of conveying-crushing-separation), parameter adjustment (such as crusher speed, magnetic separator magnetic field strength), and fault alarms, improving production efficiency and stability.

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Features & Specifications of YG Tire Recycling Production Line

1. Integrated Full-Process Operation: From waste tire feeding, crushing, and separation to finished product screening, the entire process is automated, significantly reducing manual intervention and improving production efficiency.
2. Flexible and Customizable Configuration: The production line configuration can be customized according to processing scale, finished product requirements, and site conditions. It integrates different types of tire shredding machines to adapt to diverse production needs, from small to large scale.
3. Efficient Resource Separation: Equipped with professional rubber-steel wire and fiber separation equipment, achieving high separation accuracy and fully recovering various resources from tires, improving resource utilization and product added value.
4. Environmentally Friendly and Safe Design: Features a closed conveying system, dust removal, and noise reduction devices. Dust and noise emissions during operation meet environmental standards, preventing environmental pollution. The entire system is equipped with safety protection devices and overload protection to reduce production safety risks.
5. Intelligent Control: The central intelligent control system can monitor the production line’s operating status in real time, precisely adjust equipment parameters, and support fault warning and automatic shutdown, reducing operating difficulty and management costs.
6. Stable and Durable: Core equipment uses high-strength wear-resistant materials, and key components undergo special heat treatment, resulting in excellent impact resistance and wear resistance, and a low failure rate; each module is tightly connected for stable operation.
7. Key Technical Parameters: Processing scale covers various specifications, adapting to tire types including passenger car tires, truck tires, and engineering tires. The particle size of the recycled product can be adjusted as needed, the automation level of the production line is customizable, and energy consumption and footprint are reasonable.

Tire Recycling Line Application Areas

1. Recycled Resources Industry: Suitable for large-scale waste tire processing in large-scale recycled resource enterprises and waste recycling centers, enabling resource recycling through tire recycling production lines.
2. Rubber Products Recycling Industry: Suitable for the processing of waste tires and rubber scraps in rubber product factories. The recycled rubber granules produced by the production line can be directly used in the production of new products, reducing raw material procurement costs.
3. Road Construction and Municipal Engineering: Used for processing waste tires to produce rubber asphalt raw materials. The recycled rubber granules are mixed with asphalt for road paving, improving road wear resistance and anti-skid properties.
4. Environmental Protection Engineering: Suitable for waste tire centralized processing projects undertaken by environmental technology companies, achieving standardized and environmentally friendly processing of waste tires and contributing to the implementation of environmental protection projects.

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Tire Recycling Production Line Manufacturer – YG Machinery Factory Price

Stop letting piles of waste tires occupy land and cause pollution, and don’t miss out on the lucrative opportunities of resource recycling! As experts with years of experience in the machinery field, we understand that each customer’s site requirements and raw material characteristics are unique. Therefore, we provide customized services from equipment selection to production line layout, ensuring that every investment you make translates into efficient production output.
To make your recycling business more competitive, choose our portable tire shredder for limited space and flexible relocation; for large-scale operations, our industrial tire shredder offers high processing capacity and stable revenue; and for a complete solution, our tire recycling equipment provides a one-stop solution from shredding to granulation. In addition, YG also offers a wide range of related equipment. After shredding, you can use our fine grinding machine for higher-value deep processing, or utilize our steel wire separator to extract high-purity steel wire for additional profits. Our one-stop procurement advantage not only saves you valuable communication costs but also ensures the logical compatibility of all equipment in the line.
Order now, and you’ll unlock more than just a piece of equipment, but also YG’s full-cycle service commitment – ​​direct factory sales eliminate intermediary markups, 24-hour after-sales service is readily available, and free training ensures your team gets up to speed quickly. Whether you’re a small recycling point or a large factory, YG has a suitable solution. Don’t hesitate, click the link below and act now to get the customized solution that’s best for you!